Principal Electrical Engineer at K2 Space · LumiJobs

Responsibilities

Partnering with design engineers early on in the process, you will ensure manufacturability, build the first prototype, design the build flow and fixturing, and finalize the process for transition to production. Once transitioned, you will own the effort to scale production and meet K2's ever-growing demand. You will pioneer new techniques for manufacturing complex PCBAs, harnessing, and integrated electronics systems, and set the direction for how mechanical teams approach the electromechanical assemblies and machined components these electronics integrate into. In your first 6 months you will develop manufacturing methods and tooling for integrated avionics systems, define manufacturing flows for electronic subsystems, and lead Design-for-Excellence (DFX) guidance across PCBs, PCBAs, machined components, and higher-level assemblies. As a Principal on the team, you will also set manufacturing policy and standards, proactively flag risk in upcoming designs before it becomes a problem, plan ahead for the manufacturability of future programs, and build tools that make the rest of the Manufacturing Engineering team faster and more effective.
Lead DFX reviews with design engineers across PCBs, PCBAs, machined components, and assemblies for initial design, flight hardware, and tooling
Lead the development of innovative manufacturing systems for spacecraft electronics, including PCBA integration, wire harnessing, and electromechanical sub-assemblies
Set manufacturing policy, standards, and best practices for the Manufacturing Engineering organization, proactively identifying and mitigating manufacturability, process, and quality risks before they surface
Plan manufacturing strategy, tooling, and capacity investments ahead of future product designs and program roadmaps
Research and pilot new assembly methodologies and automation technologies, using data-driven analysis to optimize current production and inform manufacturing business decisions
Create custom tools, automation, and processes, including Manufacturing Execution System (MES) software, to support the manufacturing technologies you create and streamline the work of the broader Manufacturing Engineering team
Demonstrate the advanced manufacturing techniques on prototypes, working with the design teams to continuously improve the manufacturability of the designs
Develop the subassembly build flow and iterate to create an efficient production flow for the satellite and ensure that build times align with current takt times
Mentor and provide technical guidance to junior Manufacturing Engineers, technicians, and design peers on electronics manufacturing best practices
Partner with a team of advanced manufacturing engineers to lead R&D of novel manufacturing technologies for current and future spacecraft products

Qualification

Bachelor’s degree in electricalStrong understanding of DFX) principles

Required

Bachelor’s degree in electrical, electronics, mechanical, aerospace, or other relevant engineering discipline
10+ years of experience in a high volume, rapid production environment in a manufacturing, integration, and/or design engineering role with demonstrated excellence leading product development and process improvements.
Strong understanding of IPC standards (e.g., IPC-A-610, IPC-A-600, J-STD-001) for PCB/PCBA workmanship and inspection
Strong understanding of how to set up a manufacturing/production floor for first article builds and transitioning from low to high-rate manufacturing of wire harness manufacturing or PCBA/mechanical enclosure integration.
Strong understanding of DFX) principles, with the ability to guide design teams across PCBs, PCBAs, machined components, and mechanical assemblies
Strong understanding of GD&T and mechanical assembly drawings, with the ability to review and provide feedback on electrical and mechanical designs
Strong understanding of conformal coating and associated inspection/rework methods for PCBAs, per standards such as IPC-CC-830 and NASA-STD-8739.1
Demonstrated ability to set manufacturing policy and proactively identify and mitigate manufacturing risk across programs
Experience developing or deploying tools, automation, or software that scale the efficiency of a manufacturing engineering team
Deep understanding and experience with CAD software (NX or equivalent)
Strong understanding and experience working with MES, with the ability to set up the foundation for procedure creation, template generation and documentation of non-conformances
Demonstrated ability to independently develop production processes from the ground up, including driving design improvements for manufacturing

Preferred

Strong understanding and track record of tooling design for electromechanical subassemblies and electronics
Experience with aerospace manufacturing standards such as soldering standards, torque specifications, and quality assurance standards
Familiarity with data analytics tools (e.g., Python, SQL) or automation platforms used to process manufacturing data and drive business decisions

Principal Electrical Engineer

Responsibilities

Qualification

Required

Preferred

Benefits

Company

K2 Space

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