Senior Flight Harness Design Engineer

Mariner - Californiafull time

On Site

senior

H1B: no

Castelioncorporation Senior Flight Harness Design Engineer leading design, development, and integration of electrical harnesses for missile and vehicle systems. Collaborate cross-functionally to ensure high-reliability aerospace connectivity.

Responsibilities

Design, route, and document electrical harnesses to support missile and vehicle system integration
Generate wiring diagrams, schematics, and harness assembly drawings in accordance with aerospace standards
Select appropriate wires, connectors, backshells, shielding, and protection materials to meet environmental and system requirements
Collaborate with avionics, power, and structural engineering teams to ensure proper integration of harnesses into overall vehicle design
Develop and maintain harness BOMs (bill of materials) and ensure manufacturability at scale
Support harness build, installation, and troubleshooting during integration and testing
Ensure designs meet electrical, mechanical, and thermal requirements for high-reliability aerospace applications
Identify and implement process improvements to increase efficiency, manufacturability, and quality

Qualification

Additional Eligibility Requirements

Required

Bachelor's or Master's degree in Electrical Engineering, Mechanical Engineering, Aerospace Engineering, or related field
5+ years of experience in cable harness design for aerospace, defense, or high-reliability hardware systems
Experience with CAD/ECAD tools for harness design (e.g., CATIA, Creo, SolidWorks Electrical, Capital, RapidHarness, AutoCAD, or equivalent)
Strong knowledge of aerospace wiring standards (e.g., IPC/WHMA-A-620, NASA-STD-8739, or MIL-SPEC requirements)
Experience with harnessing in environments with high thermal and small volume requirements
Hands-on experience supporting harness manufacturing, assembly, and testing
Ability to work cross-functionally with avionics, power, propulsion, and integration teams
Strong problem-solving and troubleshooting skills in test and integration environments
Castelion offers a generous benefits package. Please refer to the bottom of our Careers page for more details.
Please note this job description is not designed to cover or contain a comprehensive listing of activities, duties or responsibilities that are required of the employee for this job. Duties, responsibilities and activities may change at any time with or without notice.
Additional Eligibility Requirements
This position may require access to classified information or restricted U.S. Government sites, systems, or information, as determined by the Company and/or applicable U.S. Government requirements. If the position is so designated, your employment in the role may be contingent upon your ability to obtain and maintain the required U.S. Government security clearance or other government authorization, and to satisfy any citizenship or other eligibility requirements imposed by applicable law, regulation, executive order, or government contract requirements. You will be notified if and when such requirements apply.