Shield Senior Propulsion Design Engineer responsible for design and release of propulsion hardware for UAV systems. Supports production, test campaigns, and flight operations with CAD modeling and engineering analysis.
Responsibilities
We are seeking a Senior Propulsion Design Engineer to support the development and delivery of propulsion hardware for the X-BAT platform, a next-generation UAV powered by a low-bypass turbofan engine. This role spans the full lifecycle of propulsion system components - from early layout and design through production release, test support, and flight operations.
Own the design and release of propulsion hardware supporting the engine, fuel, oil, and bleed air systems.
Develop and maintain CAD models, drawings, and assemblies using Siemens NX with proper GD&T.
Translate propulsion architecture and requirements into hardware that is manufacturable, testable, and robust in flight.
Work directly with the machine shop, production, and technicians to support builds, resolve non-conformances, and drive iterative improvements.
Support test campaigns by providing hardware design support, instrumentation accommodation, and rapid iteration based on test findings.
Apply engineering judgment and analysis (e.g., hand calcs, ANSYS, FEA, GFSSP, REFPROP) to support sizing, load cases, and design validation.
Support configuration management, BOM control, and change processes using Teamcenter or equivalent PLM.
Participate in design reviews, interface control efforts, and root cause investigations related to propulsion hardware.
Qualification
Familiarity with GFSSPExperience with interface control
Required
Bachelor’s degree in Aerospace Engineering, Mechanical Engineering, or a related engineering discipline.
5+ years of experience in aerospace hardware design, preferably supporting propulsion systems.
Proficiency in CAD modeling and drawing creation (NX preferred) with sound application of GD&T.
Experience working directly with production, technicians, and machine shops to resolve real-world build issues.
Understanding of design for manufacturing, including machining limitations, tolerance stack-ups, and assembly workflows.
Some hands-on experience developing assembly guidance and supporting hardware builds and test integration.
U.S. Citizenship or ability to comply with ITAR requirements.
Ability to obtain a S//SAR level security clearance desired.
Preferred
Experience with jet propulsion systems on UAVs or tactical aircraft.
Familiarity with GFSSP, REFPROP, ANSYS, or FEA to support design trade studies and validation.
Ability to write Python scripts for design automation, analysis, or data processing.
Experience with interface control, fastener selection for high-vibration environments, and high-temperature materials.
Experience designing hardware in test-driven development environments with rapid iteration cycles.
M.S. in Aerospace Engineering or a related discipline.
Full-time regular employee offer package:
Pay within range listed + Bonus + Benefits + Equity
