Structures / Mechanical Test Co-op - January 2027 Co-op

Dallas, Texasfull time

On Site

H1B: no

Shield Structures / Mechanical Test Co-op at Shield AI provides hands-on experience designing and operating mechanical test fixtures and systems. The role supports hydraulic system integration, sensor instrumentation, and test automation in aerospace hardware development.

Responsibilities

Help design, assemble, and operate mechanical test fixtures and systems that use hydraulic actuation, mechanical linkages, and sensor instrumentation.
Support hydraulic system integration, setup, and troubleshooting with guidance from senior engineers.
Help carry out mechanical, structural, and environmental test plans, making sure data collection is accurate and repeatable.
Install, wire, and calibrate sensors such as load cells, pressure transducers, strain gauges, accelerometers, and displacement sensors.
Write and maintain Python scripts for test automation, data processing, and visualization.
Analyze test results, look into unexpected behavior, and write up findings in clear technical reports.
Work with mechanical, systems, electrical, and manufacturing engineers on product development and validation.
Design simple test fixtures, adapters, and components in CAD while learning best practices for manufacturability and safety.
Support Finite Element Analysis (FEA) work that compares analytical predictions with physical test results.
Help fabricate, assemble, and test metallic and composite components.
Help maintain lab equipment, improve test processes, and keep the lab a safe place to work.

Qualification

Clear written and verbal communicationPrevious internshipFamiliarity with strain gaugesExperience with lab testing

Required

Currently enrolled in a Bachelor's or Master's program in Mechanical Engineering, Aerospace Engineering, or a related engineering discipline.
Available for a full-time co-op starting January 2027
Familiarity with CAD software such as Siemens NX, SolidWorks, Creo, or similar, through coursework or projects.
Basic understanding of mechanical systems, structural mechanics, and engineering fundamentals.
Exposure to Python or another programming language for data analysis or automation.
Strong analytical and problem-solving skills, and a willingness to learn new tools and technologies.
Clear written and verbal communication, and the ability to work well on a team.

Preferred

Previous internship, co-op, research, Formula SAE, Baja SAE, robotics, capstone, or other hands-on project experience involving mechanical testing or hardware development.
Exposure to hydraulic or pneumatic systems.
Familiarity with strain gauges, load cells, pressure sensors, or other instrumentation.
Experience with lab testing, data acquisition systems, or experimental methods.
Exposure to Finite Element Analysis (FEA).
Experience with composite materials through coursework, research, or projects.
Shield AI is proud to offer competitive pay and a housing stipend for qualified hires. While our People Experience team provides resources and assistance, interns are responsible to find their own housing and travel to and from their office location.
Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity or Veteran status. If you have a disability or special need that requires accommodation, please let us know.

Benefits

Paid internship
Mentorship
Possible job offer
Company sponsored events

Company

Shield

View company page

Source: ashby

Active within the past hour

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