Senior Staff Engineer, Mechanical & Actuated Systems (R6307)

Seattle, Washingtonfull time

On Site

senior

H1B: no

Shield The Senior Staff Engineer, Mechanical & Actuated Systems drives mechanical design and development of Shield AI's autonomous UAV products, focusing on complex mechanical assemblies and collaborating with cross-functional teams. This role includes mentoring junior engineers and supporting prototype testing and production release.

Responsibilities

Are you a passionate and innovative product design engineer looking to help develop state-of-the-art AI and aircraft products? Are you eager to make a positive difference in the world? Do you want to work alongside mission driven and values focused teammates? Shield AI is just the place for you!
As a Senior Staff Mechanical & Actuated Systems Engineer, you will be responsible for driving the mechanical design and development of Shield AI's autonomous UAV products. You will help architect mechanical and actuated systems on the X-BAT platform, perform the detailed design of complex mechanical assemblies such as uplocks, doors, flight controls, landing gear, and wing fold, and will use best in class design and analysis tools. You will collaborate closely with internal and/or external partners to prototype, test and release products to production. You will also help ensure product features achieve performance, schedule and reliability goals.
Design complex electro-mechanical or hydro-mechanical mechanisms for autonomous aircraft
Own the full design process: concept, CAD design, analysis, tolerance stackups, material selection, and drawing release
Perform structural and kinematic calculations and preliminary FEA
Prototype, test, and iterate mechanism designs for functionality and reliability
Collaborate with electrical, avionics, hydraulics, flight controls, and propulsion teams
Mentor junior engineers and help set technical direction and promote technical excellence
Support pre-production builds, prototype integration, and ground/flight testing

Qualification

Strong CAD skills (NX preferred)Kinematic analysis and optimizationFEA analysisMaterials selection inclusive of alloysA demonstrated record of working hardExperience with UAVsProficiency in FMEARTCA DO-160Ability to thrive in startup

Required

B.S. in Mechanical/Aerospace Engineering
10+ years in mechanical or mechanism design
Strong CAD skills (NX preferred)
Kinematic analysis and optimization
Structural analysis utilizing hand calculations and finite element methods
FEA analysis: Modal, non-linear and linear, buckling, fatigue
GD&T and tolerance stack-ups for mechanical systems
Materials selection inclusive of alloys, heat treatments, allowables, and finishes
Ability to work independently in fast-paced, cross-functional teams
A demonstrated record of working hard, being trustworthy, holding yourself to high standards, and being kind to others

Preferred

Experience with UAVs, aircraft, or robotic systems
Familiarity with electro-mechanical actuators
Proficiency in FMEA, DOE, and root cause analysis
Hands-on machine shop or mechanic experience (professional or hobby)
RTCA DO-160, MIL-STD-810, structural, or actuated mechanism testing experience
Ability to thrive in startup, R&D, or defense innovation environments
Full-time regular employee offer package:
Pay within range listed + Bonus + Benefits + Equity

Benefits

Equity/RSU

Company

Shield

View company page

Source: ashby

Active within the past hour

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NXCADFEAGD&Tkinematic analysisstructural analysis

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Senior Staff Engineer, Mechanical & Actuated Systems (R6307) at Shield · LumiJobs