Responsibilities

Own end-to-end supplier development for mechanical metrology and high-precision mechanical components within the Starlink User Terminal Bill of Materials, spanning strategic supplier selection, new product introduction (NPI), qualification, production ramp, and reactive quality support
Engage early with suppliers on selection, equipment selection, and process engineering to properly set up high-volume manufacturing programs by ensuring material and process corners are fully characterized and completed
Provide technical guidance on mechanical metrology methods, Geometric Dimensioning and Tolerancing (GD&T) implementation, datum scheme development and best practices, PC-DMIS programming, surface texture and surface technology standards, and measurement system analysis (MSA) while driving adoption of AI-powered metrology solutions
Design, develop, and qualify precision measurement fixtures, including fixture concept design, datum scheme optimization, repeatability studies, and qualification to ensure measurement system stability and accuracy
Assess supplier manufacturing and metrology capabilities, including capacity, process windows, gage repeatability and reproducibility (GR&R) performance, uncertainty budgets, datum scheme robustness, and scalability for high-volume production of tight-tolerance mechanical parts
Indirectly manage internal metrology lab activities and technicians by setting technical direction, prioritizing work, and ensuring consistent execution of measurement standards and best practices
Implement artificial intelligence (AI) and machine learning solutions for metrology, including automated vision inspection, predictive analytics on measurement trends, anomaly detection, and intelligent data interpretation systems
Lead Production Part Approval Process (PPAP), First Article Inspections (FAI), gage repeatability and reproducibility (GR&R) studies, and production rate ramps to enable full-rate, high-volume manufacturing
Develop and execute robust qualification plans including dimensional validation, surface finish and texture analysis, coordinate measuring machine (CMM) and optical measurement correlation, and environmental stability testing
Drive supplier performance improvement through Lean methodologies, supplier scorecards, process audits, and systematic problem solving to deliver measurable gains in quality, cost, and delivery
Perform reactive quality engineering support, including rapid containment, root cause analysis, and corrective actions for measurement escapes, dimensional non-conformances, and field issues
Own on-time delivery of qualification and production ramp activities while continuously monitoring field performance, reacting quickly to issues, and feeding lessons learned from field data back to design and process engineering teams for iterative improvement

Sr. Supplier Development Engineer, Mechanical Metrology (Starlink) at SpaceX · LumiJobs

Sr. Supplier Development Engineer, Mechanical Metrology (Starlink)

Responsibilities

Qualification

Required

Preferred

Benefits

Company

SpaceX

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