Etched PCBA DFM Engineer at Etched to ensure hardware designs are manufacturable, reliable, and scalable. Lead manufacturability reviews and drive manufacturing risk closure from design through production.
Responsibilities
Own PCBA DFM reviews: Lead manufacturability reviews from early design through production release, evaluating component placement, footprints, spacing, solderability, assembly access, inspection coverage, and rework feasibility.
Drive manufacturing risks to closure: Translate review findings into actionable design changes, establish owners and deadlines, and verify implementation before builds and production release.
Establish manufacturing guidelines: Develop and maintain DFM rules, checklists, and review milestones that reflect the capabilities of internal SMT operations and external manufacturing partners.
Maintain engineering documentation: Keep review records, issue trackers, design decisions, manufacturing requirements, and lessons learned accurate, version-controlled, and easy to retrieve.
Support manufacturing readiness: Partner with design and process engineering teams to identify assembly challenges early, distinguish design limitations from process development needs, and prepare products for repeatable production at volume.
Collaborate with manufacturing partners: Evaluate supplier DFM feedback, resolve technical questions, and align manufacturing requirements across internal operations and contract manufacturers.
Support prototype and NPI builds: Investigate design-related assembly issues and incorporate findings into subsequent board revisions, manufacturing guidelines, and future products.
Improve yield and manufacturing cost: Use build results, inspection data, and failure analysis to reduce recurring defects, late design changes, board respins, scrap, and rework.
Improve testability and inspection coverage: Partner with Test Engineering to address test access, design-for-test requirements, and inspection limitations before production release.
Apply AI and automation to engineering workflows: Use AI tools to develop technical reports, summarize DFM and build findings, and create lightweight applications for documentation, issue tracking, and data analysis. Validate outputs for technical accuracy and protect sensitive engineering information.
You may be a good fit if you have (Must-have qualifications)
A degree in electrical, mechanical, manufacturing, or materials engineering, or equivalent practical experience.
